Well with Spring kinda sorta here its time to get down to business. Lots to do for both cars. This thread will serve as a reference for part numbers and information as I get them.
For the Prizm:
Change the t-stat and do a coolant flush, check hoses:
Stant Superstat, Part No. 45758
Felpro Thermostat Gasket, Part No. 35592
Felpro Thermostat Seal, Part No. 35292
Antifreeze
New brakes all around:
I have no idea when the brakes were done last, but I do know not withing the last 6 years. Front rotors are warped and parking brake shoes barely hold the car in place on an incline.
Wagner ThermoQuiet Ceramic Disc Brake Pad Set Part No. QC562
Wagner Brake Shoe Set Part No. PAB551
Wagner Disc Brake Rotors Part No. BD125326
or
Raybestos PG Plus Professional Grade Disc Brake Rotors Part No. 96354
Wagner Brake Drum Part No. BD125327
USA Brake Front Hardware Kit Part No. 15648A
USA Brake Rear Hardware Kit Part No. 17149
New struts/springs:
Haven't done and suspension components before, but it doesn't look too hard. Might do the fronts at the same time or wait on them, but the rears definitely need to be done. Car sags a little in back. Gonna go with Monroe Quick Struts. Good value and no assembly required! They use Sensa-Trac struts which are good quality struts, so I hear.
Monroe Quick-Strut Part No. 171954
Monroe Quick-Strut Part No. 171953
Amazon has them for $129.99 and $125.31 respectively, vs $206.99 at Advance. Pretty sweet deal.
New Exhaust manifold:
Dorman Exhaust Manifold Part No. 674164
Body Work:
I'd like to get the rear quarter taken care of finally, and fix that minor rocker rust before it can get worse.
Intrepid
First and foremost is a much more basic problem: new battery. Old one finally died. RIP.
AutoCraft Gold Battery, Group Size 34, 700 CCA Part No. 34-2
Next up is a PCM, out of a 2000 Intrepid R/T without the Sentry Key Immobilizer Module. Just have to find one in a yard.
The comes the fun stuff...
A/C Revamp:
This is going to a big a major project and one that I will do in steps.
Up first is the Evaporator Core
Factory Air Evaporator Core Part No. 54571
This will be the first and most labor intensive (but cheapest) part of the project. Requires removal of the dash, front seats, and center console. While I'm there I'd like to upgrade the dash harness to the ATC (Automatic Temperature Control) harness, and modify the center speaker housing to accept a larger Kicker speaker. I'm there, I might as well do it. While I'm at it I want to install a first gen lighted key ring. Easy mod.
Next up will be a new or remanufactured a/c compressor. Probably new.
Factory Air New Compressor with Clutch Part No. 78357
or
Denso New Compressor with Clutch (Actual OE Part) Part No. 4710265
Tough One Engine A/C Accumulator Part No. T83104
Perhaps the lines, will have to inspect them.
I may also replace the heater core and blower motor while I'm there, and if so, since it means draining the coolant, I'll probably install new lower intake manifold gaskets.
Factory Air Blower Motor Part No. 75741
Ready-Aire Heater Core Part No. 398312
Felpro Intake Manifold Gasket Set Part No. MS92165
If I can locate a good Agate or Dark Slate 300M carpet while the seats and dash are out I plan to replace my carpet.
On the subject of interiors, if I can get a hold of the remaining two door panels I need I can do my color swap too.
I have two other big projects though I'm not sure I'll get around to them this year or not.
The smaller of the two is body work. I want to get new retaining clips for the front and rear bumpers, and have a good shop repair the dents and paint on the driver's side and part of the roof. However, I may go the cheaper route if I can find matching driver's side doors and fender in good shape and for a good price. I also want to eliminate the small areas of minor surface rust underneath.
I also want to do:
Transmission service: filter and fluid change
Differential Fluid Change
Power Steering Fluid Change
The big one: Complete suspension overhaul
I suspect this one will be a project for next year, but I'm starting my research and gathering info now. In this case I'm not going to go with quick struts because there appears to be issues with aftermarket strut mounts. OE mounts are different and have two different part numbers whereas all aftermarket mounts are one part number for both sides. Plus they only make struts and springs for regular suspension setups.
What I do plan to do is get OEM springs and struts.
What I'm thinking is:
OEM PHP (Performance Handling Pack) struts
OEM PHP Springs
OEM Strut Mounts
Moog Spring Seat/Bearing Assemblies
Polyurethane Coil Spring Isolators from http://www.polybushings.com/
Moog Strut Bellows Part
Moog Strut Bushings
As well as
Moog Outer Tie Rods
Moog Control Arms with ball joints
300M Special Front and Rear Sway Bars
Polyurethane Sway Bar Bushings from http://www.polybushings.com/
Moog Sway Bar Links
Its a big project to be sure, but when all is set and done it will ride and handle better than it was new. It will immediately be followed by new tires, and four wheel alignment. I'll probably refinish the wheels before new tires go on.
Finally, True Dual Exhaust
Flowmaster 40s
Flowmaster X-Pipe
It's a big list to be sure! We'll see how much gets done this. It will all get done eventually.
So what about you guys?